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How the factory masked and painted the body of a VW Bus

Painting a VW Campervan – how the factory painted both colours


Painting a VW split screen bus sounds easy enough, only when the painter starts asking where the mask lines go for the two tone paint is we start to think about it in the level of detail necessary. So after we removed all the paint from the bus we scratched our heads for where the paint goes. We chose L555 titian red and L472 beige grey – which is a classic colour combo from the later years of a split screen production.
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Want to remove old paint ready for new – compare these methods.

Stripping paint – sand, soda and by hand methods compared


When the time comes to remove paint there are a number of different methods and techniques – all with varying results and costs. In a rough order of effectiveness the following can be employed / used / tried.

Sand blasting
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VW Camper hinge pin removal made easy – special tool for VW bus and VW Beetles

VW Door hinge pin removal tool and tips


Ever tried to remove a hinge pin from VW bus door? After several hours with a punch and a steadily bigger and bigger hammer there is definitely a trick to this pin removal idea. Joey Cogdill makes these superb tools which make taking the pin out of a door infinitely more achievable than plain hand tools.

 

But why remove the pins anyway? Read the rest of this entry »

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Want to remove those rusted out doors but the screws are not coming out?

VW Camper Repair Guide – Rusty screw and bolt removal


Rusted doors and decklids can sometimes present some incredible challenges to get the screws out – especially in the more damp countries such as the UK. A simple screwdriver is not going to budge the big screws and will damage the screwhead quicker than you think, so before that happens read about some of the methods we’ve come across all with varying levels of success. In order of least successful. Read the rest of this entry »

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What we did to rewire the US spec rear lights to be Euro spec

Rewiring Lights on our VW Camper Vans for UK use


This is a guide on how to modify the wiring on a US spec bus such that we have seperate flashing indicators of orange or amber colour – UK and Europe legal.

 

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A comparison of rear lights – US spec to Euro spec

US and Euro spec Hella rear lights for a Camper


US spec rear lights are a little different to european spec – in the US it was and still is common to see the brake light used as the indicator – thus you will see a set of brake lights come on as the driver slows and then one brake light will flash as the driver uses his indicator. The bulb is a normal 1157 dual filament bulb (5W / 25W) BA15s bayonet arrangement. Read the rest of this entry »

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